$199.95. To protect your new nozzles we recommend you add a high grade fuel additive to your fuel (such as Lubro-Moly Diesel Hi-Test). MONARK NOZZLES BACK IN STOCK -- FROM FACTORY IN GERMANY!!! To fix this high pressure leak requires taking the injector apart and "lapping" the mating surfaces. Change both your pre and main fuel filter. Still not sure you can do this yourself? If they have not been recently rebuilt they probably are!!! 2. How do you know if they are bad? 5 Cyl 617 Diesel Engine Fuel Injector DIY Rebuild Kit. This kit is the same as our deluxe kit, but uses Italian external o-rings. Note: If you would like to order this kit to solve a pesky leak on your existing injectors Look below to order. This entry was posted in Automotive, Mercedes, W123 and tagged Injector rebuild, Mercedes Injector rebuild, OM603, replace injector nozzles. You can purchase this kit to rebuild them yourself in your garage and get the best results! This can cause the tip to hang up while testing for spray pattern and ‘nail’ while the engine is running. Diagnose your problem. 4 Cyl 220D 240D 190D DIY Fuel Injector Rebuild Kit, 5 Cyl 617 Diesel Engine Fuel Injector DIY Rebuild Kit, Early 190D 200D 4 Cyl Monark Diesel Fuel Injector Nozzles w/ Heat Shields, 201 190D Monark Diesel Fuel Injector Nozzles w/ Heat Shields, Mercedes 6 Cylinder 603 Diesel Monark Fuel Injector Nozzles w/ Heat Shields, 5 Cylinder 617 Monark Diesel Fuel Injector Nozzles w/ Heat Shields, Diesel Injector Cleaning, Overhaul and Testing Procedures Manual - by Kent Bergsma. Over tightening can cause deformation of the new nozzle and lead to tip misfire, scoring and overheating. Take particular note of #5 below: 1. AU $15.00 postage. No matter what we do we can not get the injector to spray properly even after proper lapping. Solution: This one happens way more often than it should. We have a customer with over 200,000 miles on our AX15 adapter kit and is getting an average of 31 MPG on diesel fuel. 6 sold. Damage to the fine tip during assembly. Don 5. You will need a dial caliper to measure the thickness of your shims, a torque wrench and the correct injector deep socket. Learn how to fix it yourself. Another great DIY Kit...What a great package - The DIY Fuel Injector Rebuild Kit. You must use a torque wrench and torque to proper specs as outlined in the instructions, NO MORE. The factory production is too precise. 1/2 Inch Drive Clicker Torque Wrench 20 - 150 Ft. Lbs. Diagnose your problem. Find the solution. Problems with the injector holders (halves). Taking the nozzle out and placing in another good used injector always solves the problem. Next, clean all of the carbon from around the base of the injector and vacuum it all up. Learn how to fix it yourself. Be VERY careful during assembly to not allow any speck of dirt to enter the injector. We can not get these parts new. MERCEDES BENZ W124 FUEL DISTRIBUTOR 6ZYL. Remanufactured (or 'Reconditioned') are used diesel fuel injectors that have been completely cleaned and reassembled by our professional diesel technicians. If you are going to tighten your alloy wheel lug bolts properly you should use a torque wrench. With a remanufactured diesel injection pump, you benefit from Mercedes-Benz 's extensive manufacturer expertise. Oregon Fuel Injection rebuilds mechanical injectors in our fuel injection repair shop. Here is what one of our customers recently wrote about this rebuild kit: Dear Kaia and Kent- We have grouped the following together in this kit so you can save money. Our diesel injector anti-leak kit is included at no extra cost. Run the engine until the diesel cleaner is used up. Remember, a lot of them have many thousands of miles of operation! 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